Automation and controls engineering is foundational to modern manufacturing, enabling equipment, production lines, and facilities to operate with consistency, reliability, and efficiency. Fusion provides specialized support across PLC programming, SCADA systems, robotics integration, controls troubleshooting, and industrial automation infrastructure.Our teams help clients optimize throughput, reduce downtime, maintain cGMP-compliant operations, and ensure equipment reliability across regulated and high-volume environments.
Fusion’s automation engineers work across mixed-technology environments and support legacy, modern, and hybrid automation systems — ensuring seamless integration into existing production architectures.
Programmable Logic Controllers (PLCs) are central to automated manufacturing. Fusion engineers develop, modify, and troubleshoot PLC control logic for process equipment, packaging systems, assembly stations, testing equipment, and utilities
Our PLC scope includes:
We support major platforms such as Siemens, Allen-Bradley (Rockwell), Mitsubishi, and Omron, ensuring compatibility with client standards and regulatory expectations.
Fusion supports Supervisory Control and Data Acquisition (SCADA) systems and Human Machine Interfaces (HMIs) used to control, visualize, and monitor production processes.
Our scope includes:
We emphasize intuitive HMI design to improve operator performance, reduce human error, and enhance data visibility.
While Fusion does not build robotic systems from scratch, we support robotics and automated equipment present in client facilities.
This includes:
Fusion engineers assist with on-site robotic installations, commissioning activities, and ongoing maintenance — ensuring smooth operation in high-throughput environments.
Automation commissioning ensures equipment is installed, integrated, and functioning correctly before moving into validation and production.
Fusion supports:
We work alongside OEMs, maintenance teams, and project engineers to ensure startup milestones are met safely, efficiently, and in compliance with client standards
Manufacturing facilities rely on stable controls systems. Fusion provides on-demand troubleshooting support, focusing on:
This function is essential in 24/7 operations where any downtime has immediate cost impact.
Fusion bridges the gap between controls-level systems and higher-level digital platforms.We integrate automation systems with:
This integration ensures accurate data flow, real-time visibility, and compliance with traceability requirements in life sciences, food, and high-volume manufacturing.
Fusion’s automation documentation aligns with FDA, ISO, GAMP 5, and client-specific engineering standards.
We create and maintain:
Every document supports traceability for audits, validation, and engineering change management.
Organizations working with Fusion achieve:
Fusion’s automation and controls teams provide practical, field-ready engineering that strengthens daily operations and long-term manufacturing efficiency.
Fusion provides validation for a wide range of assets:
Manufacturing & Production
Laboratory & Quality
Digital & IT Systems
Clients benefit from:
Fusion’s validation teams ensure operational continuity and regulatory confidence — enabling clients to manufacture safely, reliably, and efficiently.
We provide capability, problem-solving, and services — with speed and cost-efficiency at the core
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